EVT Wire Inspector System


The EVT Wire Inspector system can inspect cables and connectors for their correct contact assignment and can be either used for hand-work place or for the automatic cable assembly directly online, where it is integrated into the machine. The system is based on the EyeVision software and is easily adapted to your applications. The hardware includes the EmSys computing unit and an industrial camera of the supported makers such as e.g. Allied Vision Technologies, Basler, Baumer, Teledyne Dalsa, Flir, etc.

The Ready-to-use systems offer versatile solutions with only a small amount of adjustment and at the push of a few buttons in industries such as food, beverage, electronic as well as areas such as Deep Learning, Thermal Imaging, 2D, and also 3D image processing. The system includes an already preconfigured EyeVision Software solution for free adaption, as well as an EmSys computing hardware and an industrial camera of one of the supported makers such as Allied Vision Technologies, Basler, Baumer, Teledyne Dalsa, or also thermal imaging cameras by Optris or Flir. There are GigE and USB cameras available.


With the “One-Button-Train”, the definition of the cable colors and their position can be trained with only one click. The position of the color has to be pre-configured, which can be carried out on a good part. On this good part all inspection windows learn automatically the color and generate a respective result protocol. The connector can be detected in any rotation and position.

EVT Wire Inspector System Features

1 – 6 Megapixel color cameras or smart camera head Interfaces: GigE, USB, RS232, RS485
easy integration into:

  • Tracker system
  • SPS
communication protocol for:

  • Profinet
  • OPC UA
  • Modbus
  • UDP & TCP/IP
Stand-alone system Headless system

Manually & Automatically

The 8 inputs and 8 outputs allow to directly control a signal lamp to indicate an error, for e.g. a handwork-place. The connected monitor shows at the same time, which cables are affected. There are different interfaces available for fully automated systems, for example, the direct Profinet connection to a PLC or I/O-based communication.

For Any Number of Connectors

The system can be pre-configured for any number of connectors. Therefore different connectors or assembly variations can be either transferred via a master computer or a code reader is connected to the system, which switches the inspection programs according to the code.

Data Storage & Retrace Ability

The user has many options available, for example, to save the data in an SQL database or automatically compare the protocol of the respective connector with the master computer. The system is ideally prepared to also read codes on the connectors, protocol them, and send them directly to the connected master computer. A 100% retrace ability can therefore be reached.

EVT Eye Vision Technology (Software)
EVT Wire Inspector System